Simulator and Trainer Moving Services

Download Our Facility Maintenance & Relocation Services PDF Datasheet

Whether the devices are large or small, ACME has the tools, trained technicians, and company experience to relocate the most complex simulators and training systems across the street or across the country quickly and efficiently. Our unparalleled experience with simulators and trainers gives us the capability to precisely assess the simulator or trainer and determine its unique requirements for safe and cost-effective transit. With or without the original manufacturers support documentation, ACME can quickly relocate nearly any training or simulator to meet the customer’s needs.

The Trainer/Simulator relocation process is divided into three phases:

      • Evaluation and Testing
      • Disassembly and Relocation
      • Reassembly and Performance Assessment

Evaluation and Testing
ACME Engineers and technicians begin with a thorough evaluation of the device and its current facility. A precise relocation plan is developed and the necessary resources are procured. Relocation plans are designed to minimize disassembly or disruption of the device. The new and old facilities are closely examined as well as the relocation route and access to the structures and the device.

ACME engineers set the relocation plan and the technicians thoroughly test the device before it is disrupted for the move. The technicians carefully document the test results to establish a functionality baseline. Then, the technicians and the customer coordinate resolution plans for any issues discovered during the testing.

Disassembly and Relocation
The trainer is carefully disassembled to the minimum point required to facilitate safe and effective transport. The technicians carefully document disassembly procedures and component relationships to minimize difficulties during reassembly. After disassembly, the device and its components are prepared for shipping, loaded, and delivered to the new facility.

Reassembly and Performance Assessment
At the new facility, the engineers and technicians inventory the device components and walk through the reassembly process. They set the trainer into place and meticulously reassemble it. Once assembled the team services and adjusts the device, and then executes a complete operational check. The team works with the customer to rectify testing issues until customer satisfaction is assured.

Expertise
ACME has expertly located numerous trainers and simulators using this process including full scale devices such as the Air Force’s KC-135 Boom Operator Partial Task Trainer and the Navy’s EA-6B aircraft Wing Fold trainer, and two P-3 aircraft Air Conditioning Trainers. An excellent example of our capabilities is the relocation of the C-130 Landing Gear Trainer at Little Rock Air Force Base in Arkansas.

Under a contract amendment to an existing logistics support contract, the Air Force asked ACME to relocate the C-130 aircraft trainer to a new facility. The trainer consisted of a nose fuselage section of the large cargo aircraft containing the nose landing gear and cockpit areas and the aft fuselage section with the main landing gear and hydraulic components. Each section of the trainer weighed approximately 5000 pounds and was bonded to the concrete mounts. The trainer system also included an Instructor Operating Station and Hydraulic Pressure Unit.

After a two-day engineer evaluation, four ACME technicians tested, disassembled, transported, reassembled and operationally evaluated the entire trainer system in only two weeks. They devised unique methods of freeing the trainer from its concrete bonded mounts, hoisting the trainer levelly using multiple floor jacks, and attaching the transportation frame. ACME located the original crane contractor that had installed the trainer to assist in removal, thus ensuring expert capability to speed the process. Upon relocation, ACME technicians even created the new mount points to precisely level the new trainer, a process requiring fabricating the concrete pads and drilling 108 holes six inches into the concrete for the mounting screws.

The results are simply stellar: one year later, the trainer has experienced zero impacts from the relocation and the customer is thrilled with the trainer capabilities in its new home


Simulator Move
Simulator Move
Simulator Move - Simulator Re-Assembly
Simulator Move - Simulator Re-Assembly


EA-6B Simulator Move - Shipping to ACME Facility
EA-6B Simulator Move - Shipping to ACME Facility
Simulator Move - "Crane Ready"
Simulator Move - "Crane Ready"


EA-6B Simulator Move - Packing Process
EA-6B Simulator Move - Packing Process
Simulator Move
Simulator Move


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